K-series General Breakdown Information

[Tnhatch03]

Thank you K20a.org

K20A VTEC breakdown

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-Originally posted by Targa250R-



The K20A3 does not have a standard DOHC VTEC valvetrain as we know it from the B-series engines - the K20A3 should actually be called a "DOHC i-VTEC-E" engine, because it uses a VTEC-E cam setup. The K20A2 is the "real" DOHC i-VTEC engine, utilizing the standard DOHC VTEC cam setup we're all familiar with. To help you understand the differences between the K20A2 and K20A3 engines, I've included the following information from a post I made elsewhere:

Allow me to evaluate. Let's start out by defining some terms:

VTEC - Variable valve Timing and lift Electronic Control. At low RPM, a VTEC engine uses a normal cam profile to retain a smooth idle, good fuel economy, and good low-end power delivery. The VTEC mechanism engages a high-lift, long-duration "race" cam profile at a set RPM value (i.e., ~5500RPM on the B16A) to increase high-end power delivery.

VTEC-E - Variable valve Timing and lift Electronic Control for Efficiency. This system isn't really VTEC as we know it. At low RPM, the VTEC-E mechanism effectively forces the engine to operate as a 12-valve engine - one of the intake valves does not open fully, thus decreasing fuel consumption. At a set RPM value (i.e., ~2500RPM in the D16Y5), the VTEC-E mechanism engages the 2nd intake valve, effectively resuming operation as a normal 16-valve engine. Note: in a VTEC-E engine, there are no high-RPM performance cam profiles; this engine is supposed to be tuned for fuel economy, right?

VTC - Variable Timing Control. This is a mechanism attached to the end of the intake camshaft only which acts as a continuously variable cam gear - it automatically adjusts the overlap between the intake and exhaust cams, effectively allowing the engine to have the most ideal amount of valve overlap in all RPM ranges. VTC is active at all RPMs.

i-VTEC - intelligent Variable valve Timing and lift Electronic Control. This is a combination of both the VTEC and the VTC technologies - in other words, i-VTEC = VTEC + VTC. Currently, the only engines that use the i-VTEC system are the DOHC K-series engines.

Now this is where things get tricky - Honda uses the term "DOHC i-VTEC" for two different systems: The first system is used in the K20A2 engine of the RSX Type-S. The second system is used in the K20A3 engine of the Civic Si.

The First System (K20A2):

This system is pretty close to the older DOHC VTEC engines. At low RPM, the K20A2 uses a normal cam profile to retain a smooth idle, good fuel economy, and good low-end power delivery. At 5800RPM, its VTEC mechanism engages a high-lift, long-duration "race" cam profile to increase high-end power delivery. The only difference between this i-VTEC engine and the older VTEC engines is the addition of the VTC system. The intake camshaft has the automatic self-adjusting cam gear which continuously optimizes valve overlap for all RPM ranges.

Here we see an image of the intake cam lobes of the K20A2. Notice there are 3 lobes; the two side lobes are the low-RPM profiles, and the center lobe is the high-lift, long-duration profile which engages at 5800RPM. Basically the same setup as the old VTEC engines we are familiar with.



Now here we see the VTC mechanism - the gear on the end of the intake cam that adjusts valve timing (overlap) automatically on the fly.



This system is used in engines powering the JDM Honda Integra Type-R, Civic Type-R, Accord Euro-R, and the USDM Acura RSX Type-S and TSX.

The Second System (K20A3):

This system does not really conform to the "DOHC i-VTEC" nomenclature, as Honda would like us to believe. As I mentioned in my previous post, it actually should be called "i-VTEC-E," because it uses a VTEC-E mechanism rather than a standard VTEC mechanism. At low RPM, the VTEC-E system effectively forces the engine to operate as a 12-valve engine - one of the intake valves does not open fully, thus decreasing fuel consumption. At 2200RPM, the VTEC-E system engages the 2nd intake valve, effectively resuming operation as a normal 16-valve engine. There are no high-RPM performance cam profiles; this engine is tuned to balance fuel economy and power, rather than provide pure performance. On the intake cam, there is the VTC mechanism which basically is an automatic self-adjusting cam gear used to continuously optimize the valve overlap for all RPM ranges. This being a VTEC-E system - and not a true DOHC VTEC system - is the reason the K20A3 redlines at a measly 6800RPM, while the K20A2 is able to rev all the way to 7900RPM.

Here we see an image of the intake cam lobes of the K20A3. Notice there are only 2 lobes - there is a nearly round one used only for the low-RPM disabled intake valve, and then there is the regular lobe used by the other valve at low-RPM and by both valves at high-RPM:



This system is used in engines powering the USDM Acura RSX base, Honda Civic Si, Accord 4-cylinder, CRV, and Element.

Special note: The K20A3 engine used in the Acura RSX base has a slightly different intake manifold design from the K20A3 engine used in the Civic Si. The RSX engine uses a dual-stage manifold, similar in concept to the manifold of the B18C1 in the old Integra GSR. It uses long intake runners at low-RPM to retain low end power, and switches at 4700RPM to a set of shorter intake runners to enhance high-end torque. This accounts for the extra 9 ft-lb of torque in the RSX (141 ft-lb, vs. 132 ft-lb in the Civic Si).


Myths:

1. The i-VTEC engine engages VTEC gradually, and not suddenly like in the old VTEC engines.

Wrong. The i-VTEC engine "engages VTEC" at a single set RPM, like always. Whoever started this rumor is a ****tard. Read the definitions above.

2. VTC engages at a set RPM.

Wrong. VTC is always activated. Read under "VTC" above.

3. The K20A3 engages VTEC at 5000+ RPM.

Wrong. Technically, there is no "VTEC" (as we think of it) in the K20A3 engine - it uses a VTEC-E technology, which engages at 2200RPM. Read under "The Second Sytem" above.

[AUTiger]

yay!! a place to send all the noobs when they get asking why they don't have the mad vtec yo like on their old b16

Granted right now the majority of the members look like noobs

[pynikal]

great info. i finally totally understand now.

[Ep3T0n3y]

And the info rises from the ashes.

[RON]

The last evolution of Honda's VTEC system was back in 1995 where they introduced the now-famous 3-stage VTEC system. The 3-stage VTEC was then designed for an optimum balance of super fuel economy and high power with driveability. For the next 5 years, Honda still used the regular DOHC VTEC system for their top power models, from the B16B right up to the F20C in the S2000. Now Honda have announced the next evolution of their legendary VTEC system, the i-VTEC.

The i stands for intelligent : i-VTEC is intelligent-VTEC. Honda introduced many new innovations in i-VTEC, but the most significant one is the addition of a variable valve opening overlap mechanism to the VTEC system. Named VTC for Variable Timing Control, the current (initial) implementation is on the intake camshaft and allows the valve opening overlap between the intake and exhaust valves to be continously varied during engine operation. This allows for a further refinement to the power delivery characteristics of VTEC, permitting fine-tuning of the mid-band power delivery of the engine.

Variable Timing Control Operating Principle
Honda's VTC operating principle is basically that of the generic variable valve timing implementation (this generic implementation is also used by by Toyota in their VVT-i and BMW in their VANOS/double-VANOS system). The generic variable valve timing implementation makes use of a mechanism attached between the cam sprocket and the camshaft. This mechanism has a helical gear link to the sprocket and can be moved relative the sprocket via hydraulic means. When moved, the helical gearing effectively rotates the gear in relation to the sprocket and thus the camshaft as well.



The drawing above serves to illustrate the basic operating principle of VTC (and generic variable valve timing). A labels the cam sprocket (or cam gear) which the timing belt drives. Normally the camshaft is bolted directly to the sprocket. However in VTC, an intermediate gear is used to connect the sprocket to the camshaft. This gear, labelled B has helical gears on its outside. As shown in the drawing, this gear links to the main sprocket which has matching helical gears on the inside. The camshaft, labelled C attaches to the intermediate gear.

The supplementary diagram on the right shows what happens when we move the intermediate gear along its holder in the cam sprocket. Because of the interlinking helical gears, the intermediate gear will rotate along its axis if moved. Now, since the camshaft is attached to this gear, the camshaft will rotate on its axis too. What we have acheived now is that we have move the relative alignment between the camshaft and the driving cam-sprocket - we have changed the cam timing !

VTC and other implementations of generic variable valve timing can only change the relative alignment between the camshaft and its driving sprocket. What this effectively does is to change the relative timing between the intake and exhaust cams and thus their valve opening cycles or the intake and exhaust valve opening overlaps. Note that no other valve timing parameters, eg amount of valve lift or absolute valve opening duration can be varied. The only thing that VTC varies is the valve opening overlaps. VTEC is able to vary all valve timing parameters but current implementations does so in two or three distinct stages (or profiles). Adding VTC allows the valve opening overlaps to be continously varied and thus enables the power delivery from the standard VTEC system to be further fine-tuned. The greatest impact will be to the mid-band power delivery of the engine. Most importantly, VTC (and generic valve timing systems) will not replace VTEC but enhance its effectiveness.

[RON]

Another breakdown "same but different"


-VTEC
i-VTEC (intelligent-VTEC [4]) introduced continuously variable camshaft phasing on the intake cam of DOHC VTEC engines. The technology first appeared on Honda's K-series four cylinder engine family in 2001 (2002 in the U.S.). Valve lift and duration are still limited to distinct low- and high-RPM profiles, but the intake camshaft is now capable of advancing between 25 and 50 degrees (depending upon engine configuration) during operation. Phase changes are implemented by a computer controlled, oil driven adjustable cam gear. Phasing is determined by a combination of engine load and rpm, ranging from fully retarded at idle to maximum advance at full throttle and low rpm. The effect is further optimization of torque output, especially at low and midrange RPM.

The K-Series motors have two different types of i-VTEC systems implemented. The first is for the performance motors like in the RSX Type S or the TSX and the other is for economy motors found in the CR-V or Accord. The performance i-VTEC system is basically the same as the DOHC VTEC system of the B16A's, both intake and exhaust have 3 cam lobes per cylinder. However the valvetrain has the added benefit of roller rockers and continuously variable intake cam timing. The economy i-VTEC is more like the SOHC VTEC-E in that the intake cam has only two lobes, one very small and one larger, as well as no VTEC on the exhaust cam. The two types of motor are easily distinguishable by the factory rated power output: the performance motors make around 200 hp or more in stock form and the economy motors do not make much more than 160 hp from the factory.

In 2004, Honda introduced an i-VTEC V6 (an update of the venerable J-series), but in this case, i-VTEC had nothing to do with cam phasing. Instead, i-VTEC referred to Honda's cylinder deactivation technology which closes the valves on one bank of (3) cylinders during light load and low speed (below 80 mph) operation. The technology was originally introduced to the US on the Honda Odyssey minivan, and can now be found on the Honda Accord Hybrid and the 2006 Honda Pilot.

An additional version of i-VTEC was introduced on the 2006 Honda Civic's R-series four cylinder SOHC engines. This implementation uses the so-called "economy cams" on one of the two intake valves of each cylinder. The "economy cams" are designed to delay the closure of the intake valve they act upon, and are activated at low rpms and under light loads. When the "economy cams" are activated, one of the two intake valves in each cylinder closes well after the piston has started moving upwards in the compression stroke. That way, a part of the mixture that has entered the combustion chamber is forced out again, into the intake manifold. That way, the engine "emulates" a lower displacement than its actual one (its operation is also similar to an Atkinson cycle engine, with uneven compression and combustion strokes), which reduces fuel consumption and increases its efficiency. During the operation with the "economy cams", the (by-wire) throttle butterfly is kept fully open, in order to reduce pumping losses. According to Honda, this measure alone can reduce pumping losses by 16%. In higher rpms and under heavier loads, the engine switches back into its "normal cams", and it operates like a regular 4 stroke Otto cycle engine. This implementation of i-VTEC was initially introduced in the R18A1 engine found under the bonnet of the 8th generation Civic, with a displacement of 1.8 L and an output of 140PS. Recently, another variant was released, the 2.0 L R20A2 with an output of 150PS, which powers the EUDM version of the all-new CRV

With the continued introduction of vastly different i-VTEC systems, one may assume that the term is now a catch-all for creative valve control technologies from Honda.

[kokopuffs405]

good info.

[RON]

your avatar freaks me out!

[player757]

agreeded gives me the chills

just had to use this smilie

[blackbelt]

Good info.

[Tnhatch03]

:-)

[civictype_r04]

I did a project on I-VTEC when I was in school.

[MidnightRacer59]

Great information! Thanks for the interesting read!

[Tnhatch03]

i am actually going to merge this!

[RON]

Thanks for moving it all together!