Originally Posted by
dichotomous
as far as bodywork for the plastic bumper it depends on how ghetto you want to do it. on my previous civic, a '95 ex coupe, I had to replace the stock exhaust and the cheepest method for me to do it was key. I got a parts store cheepie exhaust, and a long exhaust tip (the tip was about a foot long and about 3" wide) and clamped it all together so the tip stuck out a nice respectable 2" or so from the back of the car, and then I secured it up nice and firmly, and it was pressing on the bumper. "oh well" I said figuring it sucked but really didnt fit any other way. well that exhaust tip got hot and unsuprisingly melted the plastic bumper where it was touching. the suprising part is that it did it really cleanly and after a couple of months and retightening the straps so the exhaust was nice and straight and happy, it formed a beautifully matched cutout 1/4" bigger than the pipe just like I ment it to do that, I just snapped off the melted plastic now and then. This was, of course, in the same location as the existing tailpipe so there was no other hole to fill in, but it worked for what it did. the tip was chrome too so a quick polish and it was a suprisingly nice looking exhaust that wasnt the typical civic grapefruit shooter/motorcycle muffler.
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